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Devcon Brushable Ceramic

Devcon Brushable Ceramic

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Brushable Ceramic Blue/Red

Description

A brushable, high performance ceramic-filled epoxy for sealing, protecting and repairing surfaces subject to erosion.

Intended Use

Seal and protect new equipment exposed to erosion and corrosion; protect pump casings, impeller blades, gate valves, water boxes, and fan blades; rebuild heat exchangers, tube sheets, and other water circulating equipment; top coat for providing exceptionally smooth surface to repaired surfaces.

Product

Acceptable for use in meat and poultry plants

Features

Excellent chemical resistance
Temperature resistance to 350oF
Applies easily with short - bristle brush or roller
Low viscosity, self - leveling liquid

Limitations

None

Typical

Technical data should be considered representative or typical only and should not be used for specification purposes.

Physical

Cured 7 days @ 75oF

Properties

Color

Red or Blue

TESTS CONDUCTED

Mix Ratior by Volume

3.4:1

Compressive Strength ASTM D 695

Mix Ratior by Weight

5.6:1

Cured Hardness Shore D ASTM D 2240

% Solids by Volume

100

Cure Shrinkage ASTM D 2566

Pot Life @ 75F

40 min.

Flexural Strength ASTM D 790

Specific Volume

16.5 in. (3)/lb

Thermal Conductivity ASTM C 177

Cured Shrinkage

0.0020 in./in

Adhesive Tensile Shear ASTM C 177

Specific Gravity

1.53 gm/cc

Dielectric Strength, volts/mil ASTM D 149

Temperature Resistance

Wet : 150oF; Dry: 350 oF

Coef. of Thermal Expansion ASTM D 696

Coverage/lb

7.6 sq.ft./lb. @ 15 mils(0.15in.)

Dielectric Constant ASTM D 150

Cured Hardness

90D

Modulus of Elasticity ASTM D 638

Dielectric Strength

382 volts/mils


Dielectric Constant

3.87 @ 1 MHz


Adhesive Tensile Shear

2,000 psi


Compressive Strength

15,200 psi


Modulus of Elasticity

9.0 psi x 10(5)


Flexural Strength

8,000 psi


Coefficient of Thermal Expansion

19 [(in.) x (in). x oF)] x 10(-6)


Thermal Conductivity

1.92 [(cal x cm) /(sec x cm(2) x oC)] x 10 (-3)


Brush Coat Thickness

10-20 mils (.010-.020 in.)


Cure Time

16 hrs


Recoat Time

4-6 hrs


Salt Spray Resistance

5,000 hrs


Mixed Viscosity

32,000 cps


Surface

1. Thoroughly clean the surface with Devcon® Cleaner Blend 300 to remove all oil, grease, and dirt.

Preparation

2. Grit blast surface area with 8 - 40 mesh grit, or grind with a coarse wheel or abrasive disc pad, to create increased surface area for better adhesion (Caution: An abrasive disc pad can only be used provide white mesh is revealed). Desired profile is 3 -5mil, including defined edges (do not feather edge epoxy).

Note: for metals exposed to water or other salt solution, grit blast and high "pressure" water- blast the area, then leave overnight to allow any salts in the metal to "sweat" to the surface. Repeat blasting to "sweat out" all soluble salts. Perform chloride contamination test to determine soluble salt content (should be no more than 40 ppm).

3. Clean surface again with Cleaner Blend 300 to remove all traces of oil, grease, dust, or other foreign substances from the grit blasting.

4. Repair surface as soon as possible to eliminate any changes or surface contaminants.


WORKING CONDITIONS : Ideal application temperature is 55 oF to 90oF. In cold working conditions, heat repair area to 100 -110oF immediately prior to applying to dry off any moisture, contamination, or solvents, as well as to assist epoxy in achieving maximum adhesion properties.

Mixing

It is strongly recommended that full units be mixed, as ratios are pre-measured.

Instructions :

Add hardener to resin

Mix thoroughly with screwdriver or similar tool (continuously scrap material away from sides and bottom of container) until a uniform, streak free consistency is obtained.

LARGE SIZES (2 lb., 25 lb.): Use a propeller type Jiffy Mixer Model ES on an electric drill, Mix until color is uniform and consistant.

Note : Keep propeller below liquid line, as additional air can be added to mixture, resulting in air bubbles on the surface of the finished product.

Application Instructions

Apply two thin coasts (8-15 mils) or Brushable Ceramic to ensure a lack of pinholes or holidays on the substrate (a low voltage, holiday detector will ensure a pinhole - free coating). Brushable Ceramic fully cures in 16 hours, at which time it can be machined, drilled or painted.

FOR GREATER THICKNESS

Use Brushable Ceramic as a coating in combination with Ceramic Repair Putty. For proper wear and adhesion, maximum thickness should not exceed 40 mils.

FOR + 70oF APPLICATIONS

Applying epoxy at temperatures below 70oF lengthens functional cure and pot life times. Conversely, applying above 70oF shortens functional cure and pot life.

Storage

Store at room temperature.

Compliances

Approved for use in meat and poultry plants (red only)

Chemical

Resistance

Chemical resistance is calculated with a 7 day, room temp. cure ( 30 days immersion @ 75oF

Benzene

Excellent

Sodium Hydroxide 10%

Excellent

Gasoline (Unleaded)

Excellent

Sodium Hydroxide 50%

Excellent

Hydrochloric 10%

Very good

Sodium Hypochlorite

Very good

Kerosene

Excellent

Sulfuric 10%

Very good

Mineral Spirits

Excellent

Sulfuric 50%

Fair

Nitric 50%

Poor

Toluene

Excellent

Phosphoric 10%

Very good

Xylene

Fair

Potassium Hydroxide 40%

Excellent



Precautions

Please refer to the appropriate material safety data sheet (MSDS) prior to using this product.
For technical assistance, please call 1-800-933-8266
FOR INDUSTRIAL USE ONLY

Warranty

Devcon will not replace any material found to be defective. Because the storage, handling and application of this material is beyond our control, we can accept no liability for the results obtained.

Disclaimer

All information on this data sheet is based on laboratory testing and is not intended for design purposes. ITW Devcon makes no representations or warranties of any kind concerning this data.

Order

11760 (Red) 2 Ib.

Information

11760 (Blue) 2 Ib.

 



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